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Articles

Lead Free Manual Soldering with Bottom Heat

Press release 2/2005

Lead Free soldering demands temperatures elevated by 30°C also for manual applications. To avoid problems connected with excessive temperatures from above, MARTIN are introducing a new Underheater: Hot-Beam-03. As pioneer and long established expert of IR Underheaters Bernhard Martin has developed the Bot-Beam-03 as an instant quartz heater, with a patent already applied for. The aim is to heat the printed circuit board quickly and within permitted limits to approximately 130°C.
Closer scrutiny shows that a common Lead Free melting point of 217°C applies. This requires a solder joint temperature of 230°C. The highest temperatures permitted for the components, however, range between 240 and 260°C. A simple increase of the soldering iron temperature by 30 to 50°C for Lead Free would be risky.
To avoid problems the new Hot-Beam-03 takes over half of the thermal effort from below. The combination of a lower soldering iron temperature and underheating ensures gentler treatment of PCBs and components.
The heating process still remains challenging. The program controlled IR Underheater employs a patent pending self learning process. A precisely defined and constant thermal mass is maintained by a particularly fine sensor control. The in depth knowledge in thermodynamics, as applied to rework, at MARTIN has again proved to be useful.
Hot Beam 03
It is now possible to use a soldering iron with a process friendly temperature to work precisely, without rejects and significantly safer and with fewer risks. Solder tips will also last longer.
The new compact unit offers an active surface of 10 x 13 mm and a power output of 500W. A practical PCB Holder, Smart-Fix-04, is also available - important and thoughtful details for manual soldering for long term and economic Lead Free soldering and rework.
   
 
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